Mini Asphalt Batching Plant

Mini Asphalt Mixing Plant

Mini asphalt mixing plant is becoming more and more popular in the small road construction engineering, especially in the areas of rural and urban. With its small size and flexible movement, the plant has strong adaptability to various construction sites. The mini asphalt plant can mix asphalt mixture uniformly with high mixing quality. The modified and colored asphalt mixture also can be produced by mini asphalt plant. 20 t/h to 80 t/h production capacity is accessible to our mini asphalt mixing machine.

Our company strives hard to produce mini asphalt mixing plant based on the customers’ different needs. The adoption of advanced technology is dedicated to produce mini asphalt plant with high quality. Mini asphalt plant manufactured by us has superiority in special design, reliable performance and excellent mixing ability. The mini asphalt mixing plant price is more reasonable in the same manufacturing industry. The mini asphalt plants for sale has a large market share in domestic and overseas. Therefore, our products are trustworthy for you. Choosing our mini asphalt mix plant, we will give you a big surprise on how convenient mini asphalt plant is.

Mini Asphalt Plant
Mini 20t Asphalt Plant

Advantages of mini asphalt mixing plant for sale

1. Our equipment has lower price, which can reduce the customers’ investment.

2. The small occupancy and modular design makes the mini asphalt plant more flexible. Easy assembling and disassembling makes for convert construction sites.

3. The dryer drum adopts anti-weary materials to prolong the service life. The equipped insulating layer outside the drum can decrease heat loss.

4. The multistage dust collecting system can achieve recycle dust particle size in stages, which can improve raw materials availability and ensure the quality of finished products.

5. Our mineral filler silo has arch broken device, which can prevent powder arching efficiently and ensure uniform and continuous filler supply.

6. The weighing system has reasonable weighing order, which can prevent material unbalance loading.

7. The vibrating screen is segmented, which is convenient to maintain. It is made up of high strength manganese with reinforced rim, which can prolong the service life.

8. The transmission device is equipped with mute device and safety protection device. The safety protection can be transmitted quickly under emergency conditions.

Mini 40t Asphalt Mix Plant
Mini 40t Asphalt Mix Plant

Types of mini asphalt mixing plants for sale

Our company has launched different types asphalt mixing plants to meet the market requirements, including hot mix mini asphalt mix plant, mini portable asphalt plant, mini asphalt drum mix plant and mini mobile asphalt plant. All of the asphalt plants can blend aggregate, asphalt and filler in designed proportion to produce asphalt mixtures under specified temperature.

The portable asphalt mixing plant and mobile asphalt mixing plant have a common characteristic of easy movement. In addition, the mini feature makes the asphalt mixing plant more convenient.

The mini asphalt drum mix plant is special in the drum. The drum asphalt mix plant integrated the dryer drum and mixing drum together. The unique design reduces the production processes. The simplified mixing process in the drum can reduce the dust pollution. What’s more, the hot aggregate needn’t be lifted, sieved and weighed twice time. The aggregate is just weighed before transported to the dryer drum. The processes of mixing, discharging and filling materials are continuous.

Technological processes of the mini asphalt batching plant

1. Cold aggregate supply system

The loader shovels different kinds of sandstone into the cold aggregate hopper. The cone-shaped hopper discharge cold aggregate to the aggregate belt conveyor. Frequency control device is mounted on the outlet of hopper to control the discharge speed. Then the cold aggregate will be delivered to the feeding belt conveyor. The middle filter screen between two belt conveyors can rule out oversized aggregate, which can reduce heat loss in the following process. Finally, the cold aggregate will be conveyed into the dryer drum.

2. Dryer drum

The dryer drum Drying system will fully dry cold aggregate with reverse airflow. With drum rotating, the aggregate in the drum raises and drops with the rolling blades. The formed curtain increase heat interchange. With the help of title drum, the sandstone is constantly moving forward the outlet while heating.

3. Weighing system

After sieved through the vibrating screen, the hot aggregate is conveyed to weighing system. The Mettle-toledo weighing sensor ensures accurate weighing. The asphalt weighing adopts double screw conveyor. The mineral weighing has pressure relief and arch broken devices. The asphalt weighing adopts two-stage anti-overflow protection device. In addition, the asphalt has secondary weighing to ensure accurate and stable asphalt-aggregate ratio. Then they will be delivered to the mixer.

4. Mixing system

The mini drum asphalt mixing plant will finish mixing in the mixer drum in the drying drum mixer. The double drum design makes the drying and mixing in the same device. The inner side of drum has welded with small mixing blades, which can produce asphalt mixture effectively. While the other mini asphalt plant sale has an individual mixing bin in mixer tower. The separate mixing bin can mix the asphalt mixture more evenly. High wear-resistant chromium alloy blades and liners can prolong life span.

Successful cases

In 2017, the mini 60t mobile asphalt mixing plant has been exported to Tajikistan.

In 2016, the mini 20t and 60t mobile asphalt plants were successfully delivered to Ukraine and Botswana.

In 2014, the mini 60t asphalt hot mix plant was transported to Brazil; two sets of mini 40t mobile asphalt plants were exported to Algeria and Burma; two sets of mini 20t mobile asphalt batch mix plant were shipped to Sri Lanka.

In 2013, three sets of mini 40t mobile asphalt batching plant were delivered to Burma.

Model Productivity (t/h) Total power (kw) Weighing Accuracy Fuel Consumption(kg/t)
Aggregate Bitumen Coal Oil
DHB20 20 26 ± 1.5% ± 1% 10 5.5-7
DHB40 40 58 ± 1.5% ± 1% 10–13 5.5-7
Model QLBY-10 QLBY-15 QLBY-20 QLBY-30 QLBY-40 QLBY-60 QLBY-80
Capacity 10t/h 15t/h 20t/h 30t/h 40t/h 60t/h 80t/h
Cold Aggregate Bin 3 3 3 3 3 3 4
Aggregate Batcher 2.3m3 2.3m3 2.3m3 5m3 5m3 5m3 5m3
Total Power Fuel Oil 41.5kw 54kw 63.5kw 104.5kw 125kw 157.5kw 200kw
Fuel Coal 57.5kw 75kw 86.5kw 127.5kw 169kw 205kw 276kw
Finished Asphalt Storage Bin 2t 5t 5t 9t 9t 9t 20t
Fuel Consumption Fuel Oil: 5-7.5 kg/t;Fuel Coal: 13-15 kg/t
Control System Manual/semi-automatic/full automatic;
Asphalt Temperature 120-180°C (adjustable)
Optional Components Water dust collector/Bag house dust collector; side aside type finished product bin
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