Bitumen batching plant

Bitumen Mixing Plant for Sale

In the bitumen manufacturing circle, our bitumen mixing plant for sale has famous honor of high efficiency and excellent production quality, it is well-received by the customers for its good performance. The bitumen hot mix plant we offered has full package of modified design and assemble, which can realize easy installation in short time. The offered bitumen processing plant has its main components like cold aggregate feeder, dryer drum, filler and bitumen supplying, mixer and bitumen storage bins, etc. It can produce the general bitumen, modified bitumen, colored bitumen. Our bitumen manufacturing plant has available capacity from 20 t/h to 320 t/h. Among various capacities, there must be some models satisfying the customers’ needs. What’s more, compared with other bitumen plant manufacturers, our supplier can promise that the bitumen mixing plants prices are more reasonable.

Bitumen Asphalt Mix Plant
Bitumen Mix Plant for Sale

Features of our bitumen batching plant

1. The bitumen mixture is mixed with high boiling temperature. High wear-resistant chromium alloy blades and liners ensure uniform mixing.

2. Two kinds of dust catcher can ensure dust emission meeting environment demands, reducing environment pollution.

3. The dryer drum rotates with hot airflow to ensure sufficient heat exchange..

4. The Adoption of chain board aggregate lifting can increase service time and keep steady transportation.

5. The equipment of our bitumen has automatic failure diagnosis device, which can check and deal with equipment failures at first time. The device makes easy operation and maintenance.

6. PLC programmable electric control makes our bitumen high automation, which can greatly save labor, cost and time.

Bitumen Mix Plant for Sale
Bitumen Mix Plant

Main parts of our bitumen mixing plants

Cold aggregate supply system

1.The belt feeder adopts frequency control device, which can automatically control and adjust the speed according to the capacity.

2.The titled belt conveyor with filter screen can prevent the bigger sized cold aggregate into the dryer drum. That can reduce heat loss and avoid congestion in the hot aggregate lifting and the vibrating screen.

3.The belt conveyor is equipped with safety protection device, which can quickly break under the emergency condition. Besides, it has deviation-rectifying and clean device.

Dryer drum

1.The outside of drum has heat preservation layer, which can reduce heat loss and ensure high thermal efficiency.

2.The drum and lifting blades all adopt high quality anti-weary steel materials with long service life.

3.Temperature measurement device installed on the outlet of drying drum can guarantee accurate hot aggregate temperature.

Bitumen plant dryer drum
Bitumen plant dryer drum

Burning system

1.For our bitumen batching plant, there are coal burner and oil burner to select. The coal burner can ignite automatically with less coal consumption, convenient, safe and reliable. The oil burner has wide fuel range

2.The equipped temperature-control device can ensure high drying efficiency.

3.Adoption of international brands has low failure rates, which reduce maintenance cost.

Hot aggregate lifting

1.High strength plate bucket elevator can discharge hot aggregate without returning.

2.Sealed design can ensure powder without overflowing.

3.The outlet with special structure can reduce abrasion and noise.

Dust collecting system

1.The water dust collecting and bag dust removing are combined to increase collecting degree.

2.The bag adopts nomax needle felt, which can proof water and oil.

3.Induced draft fan door can be adjusted automatically, which can keep the negative pressure of drying drum constant.

4.The recycled dust can be used in the production process, which reduce environment pollution and enhance material usability.

Bitumen dust collecting system
Bitumen dust collecting system

Filler supply system

1.The bottom of powder silo has arch broken device to prevent arching and ensure filler supply continuously and uniformly.

2.The recycled filler is stored intensively, which can reduce environment pollution.

3.The screw conveyor installs manual valve, which is convenient to maintain.

Bitumen supply system

1.The bitumen tank is installed liquid level and temperature display device, which is convenient to operate.

2.The bitumen tank and pipes has insulating layer with small heat loss. It adopts quick heating technology, which is energy saving and efficient.

3.The complete automatic control system of conduction oil furnace can be operated independently.

4.The layout of bitumen supply system is compact and tidy. The pipes can be pre-installed and pressure tested, which can realize quick installation and connection on sites.

Bitumen supply system
Bitumen tank

Pneumatic control system

1.Our bitumen processing plant adopts international FESTO components with reliable performance and long life span.

2.The pipes adopt no-corrosive conduit with high performance air cleaner. No jam in the air source can prolong the service life of pneumatic components.

Electric control system

1.The control room adopts container design with easy transportation. The double-deck color steel wallboard has excellent insulating performance and good sealing quality.

2.The interior design of main control is comfortable, which creates office atmosphere.

3.The control system adopts international famous bands of computer, Omron or Schneider programmable controller and industrial Ethernet, EMERSON frequency converter, Mettler-Toledo weighing sensor etc. The components are all advanced and reliable, which can realize automatic, semi-automatic and manual control.

4.The motor is automatically controlled by PLC. Start-up and shut-down of motor is controlled by one button. It is convenient to operate with stable performance.

Bitumen PLC electric control systetm
Bitumen PLC electric control systetm

Some information of our bituminous mixing plants for sale

With many years manufacturing skills, our bitumen mixing plant strives hard for optimizing the equipment to meet the customers’ demands. Up to now, our bitumen mixing plant has been exported to many countries all over the world. We have offered various plants for selecting, including stationary bitumen mixing plant, mobile bitumen batching plant, drum type bitumen mixing plant, batch type bitumen mix plant, mini bitumen mixing plant etc. In addition, we can manufacture bitumen plants according to the clients’ requirements.

Specifically, our mobile bitumen mixing plant is welcomed by our foreign customers due to its movable feature. But the mobile bitumen batching plant price is higher than other types, especially mobile forced bitumen mixing plant. The capacity of mobile bitumen mixing plant is range 10~80t/h, while the stationary bitumen processing plant has 40~320t/h capacity, which can ensure high production efficiency.

If you have intention to our bitumen plants, contact us without hesitation. We will offer you more details about bitumen mixing plant prices.

Model QLBY-10 QLBY-15 QLBY-20 QLBY-30 QLBY-40 QLBY-60 QLBY-80
Capacity 10t/h 15t/h 20t/h 30t/h 40t/h 60t/h 80t/h
Cold Aggregate Bin 3 3 3 3 3 3 4
Aggregate Batcher 2.3m3 2.3m3 2.3m3 5m3 5m3 5m3 5m3
 

Total Power

Fuel Oil 41.5kw 54kw 63.5kw 104.5kw 125kw 157.5kw 200kw
Fuel Coal 57.5kw 75kw

 

86.5kw 127.5kw 169kw 205kw 276kw
Finished Asphalt Storage Bin 2t 5t 5t 9t 9t 9t 20t
Fuel Consumption Fuel Oil: 5-7.5 kg/t;

Fuel Coal: 13-15 kg/t

Control System Manual/semi-automatic/full automatic;
Asphalt Temperature 120-180°C (adjustable)
Optional Components Water dust collector/Bag house dust collector; side aside type finished product bin
Model QLB-40 QLB-60 QLB-90 QLB-105 QLB-130 QLB-175 QLB-200 QLB-240 QLB-320
Production capacity(t/h) 40 60 90 105 130 175 200 240 320
Mixer Capacity (kg) 500 650 1000 1200 1500 2000 2500 3000 4000
Cold Aggregate Bins 4 4 4 4 4 5 5 5 5
Drying Cylinder(m2) 1.1×4.2 1.3×5 1.5×6 1.5×6 1.8×7 2.2×8 2.35×9 2.5×10 2.8×11
Bag-type Dust-collector CNM156 CNM240 CNM357 CNM357 CNM476 CNM654 CNM832 CNM1012 CNM1308
Emission Standard(mg/nm3) 20 20 20 20 20 20 20 20 20
Fuel Consumption        (kg/t) 5~7 5~7 5~7 5~7 5.5~7 5.5~7 5.5~7 5~7 5~7
Vibrating Screen(layer) 4 4 4 4 4 5 5 5 5
Hot Aggregate Bin(t) 12 12 26 26 26 40 40 80 100
Mixing Cycle(s) 45 45 45 45 45 45 45 45 45
Mineral fillers Tank Volume(t) 30 30 26+36 26+36 26+36 30+43 30+43 50+35 60+35
Asphalt Tank Volume(L) 30000 30000 50000 50000 50000 2×50000 2×50000 3×50000 4×50000
Heat Conduction Oil Stove(kcol/h) 200,000 200,000 300,000 300,000 500,000 500,000 500,000 800,000 1,000,000
Finished Product Container Volume(t) 50 50 90 90 90 110 110 200 200
General Installed Power(kw) 135 137.45 225 240 349 455 552 624 782
Control System Manual/Semi-automatic/Automatic
Weighing Accuracy Aggregate : ±0.5;  Powder: ±0.5;   Asphalt: ±0.25
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