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Bitumen Mixing Plant

AIMIX bitumen mixing plant has famous honor of high efficiency, excellent production quality and good performance in the market. Capacities are available among 20t/h to 320 t/h.  Among various capacities, there must be some models satisfying the customers’ needs. Its components include cold aggregate feeder, dryer drum, filler and bitumen supplying, mixer and bitumen storage bins, etc. The bitumen plant has full package of modified design and assemble, which can realize easy installation in short time. In addition, it can produce the general bitumen, modified bitumen, colored bitumen.  Therefore,  the bitumen processing plant are applicable for many road construction projects. Furthermore, compared with other bitumen plant manufacturers, AIMIX can promise that the prices are more reasonable and competitive. You can check some successful cases of AIMIX bitumen plants first.

Types of Bitumen Mixing Plant in AIMIX Group

In Aimix, we mainly supply four types of asphalt plants for sale: ALQ series stationary bitumen plant, ALYQ series mobile bitumen hot mix plant, ALT series drum mixing plant and ALYJ series simple bitumen batching plant. Both ALQ, ALYQ and ALYJ series bitumen plants adopt batch mix mode to produce high quality bitumen. While, ALT series plants use continuous mixing way to ensure sufficient and quick butimen supplying.

ALQ Series Stationary Bitumen Plant

ALQ Series Stationary Bitumen Plant

ALYQ Series Mobile Bitumen Mixing Plant

ALYQ Series Mobile Bitumen Mixing Plant

ALT Series Continuous Mixing Plant

ALT Series Continuous Mixing Plant

ALYJ Series Simple Batch Type Asphalt Plant

ALYJ Series Simple Batch Type Asphalt Plant

Features of AIMIX Bitumen Mixing Plant

1. The bitumen mixture is mixed with high boiling temperature. High wear-resistant chromium alloy blades and liners ensure uniform mixing.

2. Two kinds of dust catcher can ensure dust emission meeting environment demands, reducing environment pollution.

3. The dryer drum rotates with hot airflow to ensure sufficient heat exchange..

4. The Adoption of chain board aggregate lifting can increase service time and keep steady transportation.

5. The equipment of our bitumen has automatic failure diagnosis device, which can check and deal with equipment failures at first time. The device makes easy operation and maintenance.

6. PLC programmable electric control makes our bitumen high automation, which can greatly save labor, cost and time.

Main parts of our bitumen mixing plants

Cold aggregate supply system

1.The belt feeder adopts frequency control device, which can automatically control and adjust the speed according to the capacity.

2.The titled belt conveyor with filter screen can prevent the bigger sized cold aggregate into the dryer drum. That can reduce heat loss and avoid congestion in the hot aggregate lifting and the vibrating screen.

3.The belt conveyor is equipped with safety protection device, which can quickly break under the emergency condition. Besides, it has deviation-rectifying and clean device.

Cold aggregate supply system
Cold Aggregate Supply System

Dryer drum

1.The outside of drum has heat preservation layer, which can reduce heat loss and ensure high thermal efficiency.

2.The drum and lifting blades all adopt high quality anti-weary steel materials with long service life.

3.Temperature measurement device installed on the outlet of drying drum can guarantee accurate hot aggregate temperature.

Dryer drum
Dryer Drum

Burning system

1.For our bitumen batching plant, there are coal burner and oil burner to select. The coal burner can ignite automatically with less coal consumption, convenient, safe and reliable. The oil burner has wide fuel range

2.The equipped temperature-control device can ensure high drying efficiency.

3.Adoption of international brands has low failure rates, which reduce maintenance cost.

Hot aggregate lifting

1.High strength plate bucket elevator can discharge hot aggregate without returning.

2.Sealed design can ensure powder without overflowing.

3.The outlet with special structure can reduce abrasion and noise.

Dust collecting system

1.The water dust collecting and bag dust removing are combined to increase collecting degree.

2.The bag adopts nomax needle felt, which can proof water and oil.

3.Induced draft fan door can be adjusted automatically, which can keep the negative pressure of drying drum constant.

4.The recycled dust can be used in the production process, which reduce environment pollution and enhance material usability.

Dust collecting system
Dust Collecting System

Filler supply system

1.The bottom of powder silo has arch broken device to prevent arching and ensure filler supply continuously and uniformly.

2.The recycled filler is stored intensively, which can reduce environment pollution.

3.The screw conveyor installs manual valve, which is convenient to maintain.

Bitumen supply system

1.The bitumen tank is installed liquid level and temperature display device, which is convenient to operate.

2.The bitumen tank and pipes has insulating layer with small heat loss. It adopts quick heating technology, which is energy saving and efficient.

3.The complete automatic control system of conduction oil furnace can be operated independently.

4.The layout of bitumen supply system is compact and tidy. The pipes can be pre-installed and pressure tested, which can realize quick installation and connection on sites.

Bitumen supply system
Bitumen Supply System

Pneumatic control system

1.Our bitumen production plant adopts international FESTO components with reliable performance and long life span.

2.The pipes adopt no-corrosive conduit with high performance air cleaner. No jam in the air source can prolong the service life of pneumatic components.

Electric control system

1.The control room adopts container design with easy transportation. The double-deck color steel wallboard has excellent insulating performance and good sealing quality.

2.The interior design of main control is comfortable, which creates office atmosphere.

3.The control system adopts international famous bands of computer, Omron or Schneider programmable controller and industrial Ethernet, EMERSON frequency converter, Mettler-Toledo weighing sensor etc. The components are all advanced and reliable, which can realize automatic, semi-automatic and manual control.

4.The motor is automatically controlled by PLC. Start-up and shut-down of motor is controlled by one button. It is convenient to operate with stable performance.

Control Room
Control Room
Inner of Control Room
Inner of Control Room
Control Panel
Control Panel

Specifications of Bitumen Mixing Plant for Sale

ALQ Series Stationary Bitumen Plant – Batch Type

Type ALQ40 ALQ60 ALQ80 ALQ100 ALQ120 ALQ160 ALQ200 ALQ240 ALQ320
Production capacity(t/h) 40 60 80 100 120 160 200 240 320
Mixer(kg) 600 800 1200 1300 1700 2300 2800 3300 4500
Mixing cycle(s) 45 45 45 45 45 45 45 45 45
Dry capacity(t/h) 50 80 100 120 150 200 260 300 400
Fuel Diesel, heavy oil, natural gas, liquefied gas, pulverized coal
Dust filter Gravity dust filter+ Cyclone dust filter + Bag dust filter/ Water dust filter
Bag dust Filter area(m2) 260 380 420 420 520 620 820 1050 1224
Fan motor (kw) 37 45 55 55 75 110 132 150 185
Vibrating layer 4 4 4 4 4 5 5 5 6
Asphalt tank(t) Option, 10-40t or Depend on request
Asphalt heating system Heat conducting oil furnace or Direct heat asphalt tank

ALYQ Series Mobile Bitumen Plant – Batch Type

Production capacity(t/h) 40 60 80 100 120 160
Mixer(kg) 600 800 1200 1300 1700 2200
Mixing cycles(s) 45 45 45 45 45 45
Dry Capacity(t/h) 50 80 100 120 150 200
Fuel Diesel, heavy oil, natural gas, liquefied gas, pulverized coal
Dust Filter Gravity dust filter+ Cyclone dust filter + Bag dust filter/ Water dust filter
Bag dust Filter area(m2) 260 370 420 480 510 620
Vibrating layer 4 4 4 4 4 5
Asphalt tank(t) Option, 10-40t or Depend on request
Asphalt heating Heat conducting oil furnace or Direct heat asphalt tank

ALT Series Drum Mix Plant

Type ALT20 ALT40 ALT60 ALT80
Production capacity(t/h) 20 40 60 80
Total Power(kw) 50 75 123 140
Fuel Consumption(kg/t) 5.5-7.0kg/t(Fuel)
Effect of De-dusting(mg/Nm3) Dust discharge concentration≤50(Bag dust)
Volume of Cold Aggregate Storage(m3) 4.0m3×4
Unloading Height(m) 3
Control Mode Manually, Semi-Auto/ Auto

ALYJ Series Simple Bitumen Batch Plant

Model ALYJ-10 ALYJ-20 ALYJ-40 ALYJ-60 ALYJ-80
Production capacity(t/h) 10 20 40 60 80
Total Power(kw) 58 77 152 188 244
Aggregate Batcher(m3) 3m3*3 3m3*3 5m3*3 5m3*3 5m3*4
Finished Asphalt Storage Bin(t) 2 5 9 9 20
Asphalt Temperature 120°C-180°C (adjustable)
Fuel Consumption(kg/t) Fuel Oil: 5-7.5kg/t ; Fuel Coal: 13-15kg/t
Optional Components Water dust collector, Bag house dust collector, Control room, Bitumen heating tank

Contact Us

With many years manufacturing skills, our bituminous mixing plant strives hard for optimizing the equipment to meet the customers’ demands. Up to now, our bitumen manufacturing plant has been exported to many countries all over the world, such as Philippines, Russia, Uzbekistan, Burma, Indonesia, Malaysia, Pakistan……

Specifically, our mobile bitumen mixing plant is welcomed by our foreign customers due to its movable feature. But the mobile bitumen batching plant price is higher than other types, especially mobile forced bitumen mixing plant. The capacity of mobile bitumen mixing plant is range 10~80t/h, while the stationary bitumen processing plant has 40~320t/h capacity, which can ensure high production efficiency.

If you have intention to invest into one, contact us without hesitation: We will offer you more details about bitumen mixing plant prices.

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