The stationary asphalt mixing plant is a type of asphalt equipment that is designed to produce hot mix asphalt in large quantities. Due to its feature of static, it is set up in a specific location and remains stationary throughout its operation. Thus, the stationary asphalt batch mix plant is more suitable for large-scale asphalt production projects, like highway construction and airport runway paving. With its robust design and efficient operation, it can offer continuous supply of high-quality asphalt for various infrastructure projects. Check its wide applications below.
Wide Applications of AIMIX Stationary Asphalt Plants Worldwide
As one of reliable asphalt plant manufacturers, AIMIX also have exported countless units of asphalt plants to global clients. Here are some pictures and working videos on-site for reference.
Installing ALQ120 Stationary Asphalt Mix Plant in Malaysia
- Installation Time: Dec. 2022
- Construction project: urban road construction
- Output: 120 t/h
- Cold Aggregate Feeding System: 7.5m³ × 5
ALQ100 Stationary Asphalt Plant Working in Sri Lanka
- Installation Time: June 2021
- Construction project: road construction
- Output: 100 t/h
- Cold Aggregate Feeding System: 7.5m³ × 4
Finished Installation of ALQ80 Stationary Asphalt Batch Mix Plant in Russia
- Installation Time: June 2018
- Project: road construction
- Output: 80 t/h
- Simple Introduction: Aimix stationary asphalt mixing plant was installed successfully in Russia by local workers under the guidance of our engineer. AIMIX engineer was assigned to help install the stationary asphalt plant once the machine reach to Russia. After half of month’s cooperation, the plant was erected on the construction sites. However, that was not the last step. The engineer was also responsible for testing the machine. Only the machine could work normally could he matter. After testing and debugging the asphalt mixing plant many times, it could produce satisfied asphalt mixture. It could be seen that the local worker were convinced of our mature installing experience. They thought highly of AIMIX machine and considerate after-sale service, he promised that if there are opportunities of purchasing construction machine, he would choose us again.
Aimix ALQ80 and ALQ100 Stationary Asphalt Plant have Been Finished Installation in Indonesia in Sept, 2019
- Installation Time: Sept. 2019
- Project: Selling asphalt mixture
- Output: 80 t/h and 100 t/h
- Simple Introduction: AIMIX ALQ80 and ALQ100 stationary asphalt plant for sale has been producing asphalt mixture in Indonesia at construction site after more than one month’s installing and debugging. AIMIX local installation team came on-site for guidance and training on asphalt mixing plant operation.
Apart from the above cases, AIMIX asphalt mixing plants have been successfully exported to many countries all over the world, such as Pakistan, Algeria, Brazil, Burma, Ukraine, Thailand, Pakistan Singapore and Botswana. Each successful trading deepens the cooperation relationships with customers. The cooperation indicates larger selling market in the world. As the leading stationary asphalt mixer manufacturer in China, we have great mission on creating excellent products. With professional team and optimized technology, we are certain to offer satisfied hot mix asphalt batching plants for you.
Assortment of Stationary Asphalt Plant Models for Selection
- In AIMIX, the stationary asphalt mixing plants have wide capacity ranges from 40 t/h to 320 t/h. Thus, clients have multipule choices accoring to the projects.
- The stationary type is named after ALQ series. And the models include ALQ40, ALQ60, ALQ80, ALQ100, ALQ120, ALQ160, ALQ180, ALQ200, ALQ240, and ALQ320.
- Among them, ALQ80, ALQ100, and ALQ120 stationary asphalt mix plants are well-received by global customers. They can produce asphalt, modified asphalt and colored asphalt for different kinds of road construction projects with with medium capacities.
- Compared with other stationary asphalt batching plant suppliers, we are specialized in innovating technology integrated into the products. We have optimized production techniques to simplify production processes, which can keep our machines with stable performance.
ALQ40 stationary asphalt plant
- Model: ALQ40
- Rated capacity: 40t/h
- Vibrating screen: 4
- Rated mixing capacity: 600kg
- Fuel Type: oil,coal, gas
ALQ60 stationary asphalt plant
- Model: ALQ60
- Rated capacity: 60t/h
- Vibrating screen: 4
- Rated mixing capacity: 900kg
- Fuel Type: Heavy/Light oil
ALQ80 stationary asphalt plant
- Model: ALQ80
- Rated capacity: 80t/h
- Vibrating screen: 4
- Rated mixing capacity: 1200kg
- Fuel Type: oil,coal, gas
ALQ100 stationary asphalt batching plant
- Model: ALQ100
- Rated capacity: 100t/h
- Vibrating screen: 4
- Rated mixing capacity: 1500kg
- Fuel Type: oil,coal, gas
ALQ120 stationary asphalt plant
- Model: ALQ120
- Rated capacity: 1200t/h
- Vibrating screen: 4
- Rated mixing capacity: 1700kg
- Fuel Type: oil,coal, gas
ALQ160 stationary asphalt plant
- Model: ALQ160
- Rated capacity: 160t/h
- Vibrating screen: 5
- Rated mixing capacity: 2300kg
- Fuel Type: oil,coal, gas
| Model | ALQ40 | ALQ60 | ALQ80 | ALQ100 | ALQ120 | ALQ160 | ALQ200 | ALQ240 | ALQ320 |
| Output | 40t/h | 60t/h | 80t/h | 100t/h | 120t/h | 160t/h | 200t/h | 240t/h | 320t/h |
| Cold Aggregate Feeding System | |||||||||
| Hopper Capacity | 4×4.5m³ | 4×6.5m³ | 4×7.5m³ | 4×7.5m³ | 4×7.5m³ | 5×12m³ | 5×12m³ | 5×12m³ | 6×15m³ |
| Collect Belt Capacity | 60t/h | 80t/h | 100t/h | 120t/h | 140t/h | 200t/h | 220t/h | 280t/h | 360t/h |
| Aggregate Dryer | |||||||||
| Dryer Size | φ1.2m×5.2m | φ1.5m×6m | φ1.5m×6.7m | φ1.65m×7m | φ1.8m×8m | φ2.2m×9m | φ2.6m×9m | φ2.6m×9.5m | φ2.8m×10.2m |
| Dryer Capacity | 60t/h | 80t/h | 100t/h | 120t/h | 140t/h | 180t/h | 240t/h | 260t/h | 360t/h |
| Fuel Consumption | 70-300kg/h | 100-400kg/h | 120-600kg/h | 150-1000kg/h | 150-1000kg/h | 150-1400kg/h | 180-1800kg/h | 180-1800kg/h | 260-2500kg/h |
| Mixing Tower | |||||||||
| Vibrating Screen (Layer) | 4 layer | 4 layer | 4 layer | 4 layer | 4 layer | 5 layer | 5 layer | 5 layer | 6 layer |
| Aggregate Metering hopper | 500kg | 800kg | 1000kg | 1300kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Mineral Flour Metering hopper | 120kg | 150kg | 200kg | 200kg | 300kg | 300kg | 320kg | 600kg | 700kg |
| Bitumen Metering hopper | 100kg | 120kg | 150kg | 150kg | 250kg | 250kg | 250kg | 480kg | 500kg |
| Mixer Capacity | 500kg | 800kg | 1000kg | 1250kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Cycle Time | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Dust filter (Bag dust filter) | |||||||||
| Filter Area | 230m² | 300m² | 420m² | 480m² | 550m² | 650m² | 700m² | 1050m² | 1350m² |
| Draught Fan | 22kw | 30kw | 45kw | 55kw | 90kw | 110kw | 2×75kw | 2×90kw | 2×110kw |
| Asphalt Temperature | 140-180℃ | 140-180℃ | 140-180℃ | 140-180℃ | 140-180℃ | 140-180℃ | 140-180℃ | 140-180℃ | 140-180℃ |
| Finish Asphalt storage silo | 20/50ton | 20/50ton | 20/50ton | 60ton | 60ton | 120ton | 120/200ton | ||
| Total power | 170kw | 200kw | 300kw | 350kw | 380kw | 490kw | 550kw | 670kw | 865kw |
How Does The Stationary Asphalt Plant Work?
It is essential to understand the working principle and process of these plants to ensure efficient and reliable asphalt production. Here is the simple introduction of the working process for reference.
1. The process begins with the feeding of the aggregates into the cold feed bins.
2. These aggregates are then transported to the drying drum, where they are heated and dried.
3. Once dried, the hot aggregates are mixed with the filler materials and asphalt binder in the asphalt mixer, forming the asphalt mix.
4. The hot mix asphalt is then discharged into trucks or storage silos for transportation or later use.
5. The entire process is controlled by a centralized control system to ensure precise mixing and quality output.
The client also can view this video about working flow of stationary bitumen mixing plant for sale.
Features of The Stationary Asphalt Mixing Plant
- 1. The stationary asphalt mixing plant is manufactured in container units with modular design, which makes easy installation.
- 2. The cold material supply system also adopts a modular design, which is easy to install and disassemble;
- 3. The equipment has the automatic diagnosis function, which can monitor the working conditions in time and rule out unnecessary failures.
- 4. Frequency controlling device is applied to many components. The processes can be controlled and adjusted in synchronized proportion.
- 5. The adoption of international brand FESTO makes pneumatic components reliable performance and long service life.
- 6. The optimized design of vibration inclination and sufficient screening area can ensure strict grading ratio and screening efficiency.
- 7. The control system adopts high-quality electrical components and advanced control technology, usually using well-known brands such as Simens/Schneider/Omron/Abb that are with stable and reliable performance.
ALQ200 stationary asphalt mix plant
ALQ240 stationary asphalt batch mix plant
Parts of Stationary Asphalt Mixing Plant
In general, the stationary asphalt plant is composed of these components, like cold aggregate supply system, drying and heating system, hot aggregate lifting system, mixing system, finished products storage system, and electric control system etc. The following is a separate introduction to the each component for reference.
1. Cold aggregate feed system
The individual hoppers with large volume capacity are available to the customer for material classification. The wide loading of each hopper enables smooth and effective feeding. The conveying belt has frequency controlling device. It can control the feeding speed efficiently. The material shortage warning indicator can avoid free material in the hopper.
2. Dryer drum
For the manufacture of asphalt mixture, it is essential to remove the moisture from the cold aggregate to ensure bonding with the asphalt. In order to attain the optimum heating results, the dryer drum has insulating layer to prevent heat loss. The compact drum is easy to operate and maintain.
3. Mixer
The mixing system is one of the important components for the asphalt mixing plant. The drum type integrates the drying drum and mixing drum together. The inner side of drum has welded with mixing blades, which can produce homogenous mixture. While the batch type asphalt plant has a separate mixing bin in the mixing tower. The mixing cycle only takes 45 seconds. With large mixing capacity, there is heavy burden on the mixer. Therefore, the stationary asphalt mix plants are manufactured with high wear-resistant materials to guarantee the durability of plants.
4. Vibrating Screen
The stationary asphalt batching plant has vibrating screen to distinguish particle sizes of hot aggregate. The vibrating screen has equipped with multiple screens to ensure accurate weighing and high quality mixing. The vibrating screen is tightly sealed to prevent dust overflowing. The high strength manganese materials with reinforced rim can prolong its life span.
5. Dust collector
The adoption of nomex needle felt can proof water and oil. The layout of the filter bags guarantees utilization of the surface area with efficient filter function. The outside of dust remover has insulating layer to avoid the bag condensation. The heat-resistance filter bags have long service life. The particle sizes of dust can be adjusted to meet different formulation requirements.
6. Weighing system
The stationary asphalt batch plant adopts international well-known brand—Mettle-toledo weighing sensor, which can measure accurately and compensate error automatically. The reasonable weighing order can prevent partial loading. Double screw conveyor is used for powder measurement. Mineral weighing hopper has pressure relief and arch broken devices. The asphalt weighing adopts high pressure shower asphalt spraying patent structure, which can spray uniformly with high efficiency.
7. Finished products storage silo
The storage system of side type finished product storage silo is controlled by frequency control, which can keep smooth lifting and accurate located. The outside of silo has insulating layer to reduce the temperature drop. The discharge door is heated and insulated through electricity, which can avoid bond. It is equipped with diesel sprayer, which can avoid asphalt materials bond in the dumper.
If you are planning to purchase one for your road construction project, please never miss Aimix Group. We have professional sales teams which can help you make a well-done project plan. Any questions, please consult our sale through the following form, or send email to our sale: sales@aimixasphaltplant.com. Then our sale will send you quotation as soon as possible!
